Stainless steel worm reducers

EP 700 Series STAINLESS Worm Gear Rate Reducers | Ever-Power Gear
THE INITIAL Stainless Reducer
The Ever-Power Gear 700 Series Worm Gear Rate Reducer is a foundation in food and beverage applications for decades. As a innovator in worm gear technology, Ever-Power Gear continues to improve product efficiency by developing innovative designs to meet up more stringent demands and anticipated tightening of federal rules in the meals and beverage industry.
Blending trusted 700 Series worm Stainless steel worm reducers gearing with a forward thinking new exterior style, the stainless steel 700 series has been optimized to withstand the harshest washdown circumstances. The units feature reliable 700 Series worm gearing, a 316 stainless rounded casing with smooth uninterrupted areas designed to prevent particle accumulation and pooling fluids, dual lipped shaft seals, covers for all hardware and counter bored holes.
NSF Certified Logo
Sure, a stainless gearbox costs greater than a painted 1, but purchasing a more corrosion resistant gearbox saves cash and makes the most sense over time. Unmatched product overall performance in highly caustic washdown applications combined with first class customer service makes Ever-Power Gear your 1st choice for velocity reducers and gearmotors!
Product Features
NSF International Certified
316 stainless steel housing, bearing carriers and flanges
303 stainless steel output shafts
Rounded housing eliminates practically all flat surfaces and prevents foreign matter accumulation or standing up fluid
Elimination of all exposed hardware promotes clean surfaces to optimize wash down effectiveness
Lubed forever with H1 rated food quality lubricant Klubersynth UH1 6-460
Flange style incorporates jack bolt holes to facilitate easy motor-reducer separation
5:1 – 100:1 Single Reduction
100:1 – 3600:1 – Double Reduction
Motor flange style incorporates an O-ring to reduce ingress of particles or fluids
Polished matte complete maintains clean appearance throughout operation
Optional high pressure washdown seal available
Obtainable in hollow and solid result shaft
Stainless Steel, Heavy-duty Right angle (SSHdR) series worm gearboxes are made with 304 stainless steel. All reducer surfaces are polished and curved to avoid organism growth on surfaces. SSHdR series Hollow Result Bore reducers are available in speed ratios which range from 5:1 to 60:1 with imperial center distances ranging from 1.75 to 3.25 inches. Also, our stainless steel gearboxes come pre-stuffed with EP food grade lubricant.
“EP” series Flange Input – Hollow Bore Output series stainless steel correct angle worm gear reducers are stocked as completed goods with hollow output bore sizes which range from 1” to 2-3/16” with offered center distances ranging from 1.75 to 3.25 inches. All motor insight flanges are NEMA C-face quill style designs and each unit comes pre-filled with EP meals grade lubricant. STAINLESS bushing kits can be purchased separately to allow for a lot more head shaft size configurations.
Product Features
5:1 – 60:1 ratios
Center distances which range from 1.75 to 3.25 inches
304 stainless steel housing, covers and flanges
Smooth, polished areas and etched nameplate
Internal bladder functions as a breather and effectively dispels heat
Double-lipped VITON oil seals (at output)
15CrMo4 NEMA quill insight with carburizing heat treatment
CuSn12Ni2 bronze alloy worm wheel with high efficiency gear tooth configuration
RoHS plastic covers supplied to fill up unused mounting slots
0-ring provided upon input flange to avoid moisture intrusion
Pre-stuffed with Mobil CIBUS 460 H1 food grade lubricant
Interchangeability with major brands
1-year warranty
STAINLESS (SS Series)
Grove Gear STAINLESS gear reducers offer superior corrosion safety. They are rust proof and in a position to withstand the harshest conditions. The stainless housing, cover and exterior hardware offer an exceedingly long life.
Center distances from 1.33” through 3.250”.
6 sizes available with ratings to 17 HP.
Obtainable in single and double reduction.
Ratios from 5:1 to 3600:1.
316 stainless steel casing and covers to withstand extreme environments.
Factory-filled with superior Mobil Glygoyle 460 polyalkalene glycol lubricant
Vent-free “sealed-for-life” design with Enviroseal technology.
EP dual lip seals provide extended lifestyle through increased resistance to temperature, abrasion and chemicals.
O-ring on encounter of input flange provides a positive seal against moisture intrusion.
303 stainless output shaft.
Worms are cut, heat-treated, surface and polished to supply efficient, quiet operation.
All units are 100% run and leak tested at the factory to insure you get the highest quality product.
Ultimate application flexibility with all-angle installation provisions, the widest selection of item bases and flanges and the largest collection of stock reducer styles.
Mounting dimensions are interchangeable with many industry standard reducers.
EP Stainless Steel
Right Angle / Large Washdown Duty STAINLESS Speed Reducer
This STAINLESS reducer is made for Heavy Duty Washdown applications and is resistant to numerous forms of wear. This is what you would like to use for severe environmental conditions.
STAINLESS WORM GEARBOX
Adhere to HACCP and EHEDG regulations
It is becoming more and more difficult to get your machine to meet the HACCP and EHEDG regulations, while your visitors vulue this a lot more. The stainless worm gearbox drive program Ever-Power enables you to stay affordable but meet tcustomer demants.
The Ever-Power stainless worm gearbox types are made to meet the guidelines. As a result, they are resistant to an intensive cleaning regime, is made of hygienic components and are also dead spots, and horizontal surfaces as much as possible, avoided. Of training course, the material of the products is stainless.
Output torques of 40Nm up to 160Nm.
Output shaft sizes of 18mm up to 25mm.
Input flanges 63B14a up to 90B5.
Reduction ratios of we=7,5 up to i=100.
Food grade oil, meals quality seals and hygienic design.
Material worm wheel: Cu bronze SN12 Ni2 (UNI7013-10), materials hardened steel worm shaft and ground profile ZI (UNI4760).
Belastingscapacitieiten conformity: ISO.14521, DIN.3996, BS 721, AGMA 6034, ISO 6336, DIN 3990, DIN 743, ISO 281.
STAINLESS STEEL WORM GEAR SPEED REDUCERS
◦ Right angle worm gearbox
◦ Ratio 5:1 to 60:1
◦ Size 206 to 325 (2.06″ to 3.25″ between input and output shaft)
◦ Created for heavy-duty washdown
◦ Rust free casing, flange, and shafts are perfect for food industry
◦ Ideal for tough conditions and corrosive applications
◦ Internal bladder adjusts to high temperature and pressure – No need for a surface breather
◦ Heat-treated metal worm shaft w/ surface thread
◦ Aluminum bronze (ALBC3) worm wheel
◦ Polished matte finish
◦ High quality double lip oil seals
◦ Input flange O-band repels external moisture
◦ USDA H1 food grade lubricant : MOBIL SHC CIBUS 460
◦ Appropriate for 56C, 145TC and 182/4TC Engine Inputs
◦ One year limited warranty
Ever-Power STAINLESS S Series right-position worm reducer is perfect for harsh washdown circumstances in food processing or other applications with high temperature/high pressure sprays. The S Series comes regular given synthetic oil for lifetime lubrication and is made up of a stainless steel housing that is made for protection in washdown applications, also designed for multiple mounting configurations.
Hygienic stainless BJ worm gearboxes
Ever-Power provides a self-produced stainless gearbox range of top quality. The series was developed specifically for the food industry and additional industries where there are consistently stringent requirements for the resistance of the materials and the easy-to-clean design.
The gearboxes are made from a smooth stainless gear housing, they are lifestyle lubricated and may of course be given oil approved for the food industry. Essential oil seals are standard manufactured from nitrile rubber.
To reduce the chance of bacterial development, the design is characterised by smooth machined surfaces without unnecessary flanges, recesses and mounting holes. It is also possible to purchase the gearboxes with torque arm, side flange, free worm and plug-in shaft. Other adjustments are performed on demand including such as for example stainless spindle gears.
In situations where you want a complete hygienic gear engine, we can provide the EP-gearboxes fitted with stainless AC or servo motor.
Resistant to cleaning with drinking water under pressure
The protection of the gearboxes is IP65, and for stainless motors it is IP66. This means that the products could be cleaned with water under pressure from all directions. To accomplish an overall protection of IP66 by assembly of gearboxes and motor, you must make use of a gasket of nitrile rubber for the joint. This means that the gear motors are perfect for free mounting with out a traditional stainless basic safety cover in areas where hygiene requirements are highest. Hidden sources of pollution can therefore be avoided.
The gearboxes are as standard given a center distance of 31, 42, 61 and 99 mm with gear ratios from 5:1 to 100:1 and with an output torque as high as 900 Nm.
Stainless steel worm gearbox
Ratios
Maximum output torque
[Nm]
Housing design
Series 31
5:1 – 75:1
13.2
Stainless steel
Series 42
5.4:1 – 75:1
57
Stainless steel
Series 61
7:1 – 100:1
208
Stainless steel
Series 79
7:1 – 60:1
337
Stainless steel
Series 99
7:1 – 100:1
891
Item selection brochures available below:
Full Integral Horsepower Product Catalog
Worm Product Selection Table
S 45 Series – 0.25 – 1HP, 97 – 450in-lbs, 17.2 – 250RPM
S 50 Series – 0.25 – 2HP, 199 – 567in-lbs, 17.5 – 250 RPM
S 63 Series – 0.25 – 2HP, 209 – 1199in-lbs, 18.6 – 250RPM
S 85 Series – 0.5 – 5HP, 666 – 2353in-lbs, 18.2 – 250RPM
Extra flange and shaft inserts available and may be requested during product selection. To order, please get in touch with Bison at 1.800.ATBISON (282.4766) and ask to talk with an Automation Professional. Online selection and purchasing coming soon!
Stainless Steel Solutions
Effective, Clean Solutions with a Stainless Reputation.
Ever-Power Drive’s stainless precision movement gearboxes are designed for sterile manufacturing conditions. The product’s smooth surface area and curved contour permits easy cleaning and bacteria-free surfaces, ideal for food processing and pharmaceutical applications. The merchandise is designed and ranked to IP69k providing maximum safety against contaminant ingress in addition to leak free operation.
Catalogued models of Ever-Power Gear’s well-known stainless steel 700 Series rate reducers are now available with standard 2-day delivery. Process improvements have yielded the industry’s best standard lead time for stainless steel worm gear reducers.
Ever-Power Gear’s SS700 Series, the original “domed crown” stainless reducers, are designed for maximum corrosion resistance and superior efficiency in high-pressure food processing and packaging washdown applications.
A convenient after hours/holiday hotline is also available for emergency orders. Catalogued SS700 Series versions are stocked at local and regional distribution centers to ensure fast delivery.
All SS700 versions are NSF Authorized and also have many maintenance-friendly features including electropolished exterior finish, sealed electric motor flange, and covered hardware. To avoid miniscule niches that can sponsor microbial contamination, the nameplate provides been laser marked to provide a smooth uninterrupted surface. A large internal oil reservoir, filled with H1 food-quality lubricant (Klubersynth UH 1 6-460) and sealed forever, allows for a wide range of operating temperature ranges and extended service life.